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Space-saving system for the processing of plastics production waste.
The ZCS Shredder Granulator Combination System is a compact, space-saving size-reduction system that combines a single-shaft shredder and a granulator into one integrated machine for efficient processing of plastic production waste. It merges shredding and granulation in a single unit, reducing footprint and handling tough, voluminous materials smoothly with advanced controls.
Shredder Process
The ZCS system is designed primarily for plastic production waste, especially for blow molding and injection molding scrap such as:
The ZCS system is designed for manufacturers who need efficient, integrated size reduction with minimal footprint and reliable operation. Its combination of a high-torque shredder and precision granulator in one unit makes it ideal for companies with consistent plastic waste streams looking to maximize in-house recycling and reduce material handling complexity.
The ZCS Shredder Granulator Combination System is supplied and supported across the United States with technical consultation, configuration guidance, and aftermarket support to meet the needs of production facilities and recycling operations nationwide. Local service ensures quick response times, installation assistance, and reliable long-term performance for industrial size-reduction systems.
The ZCS Series Shredder Granulator Combination combines a shredder with a granulator in a single-spacing, size reduction system for the processing of plastic production waste. The shredder segment is equipped with a 400 mm diameter E-type rotor using ZERMA's proven knife and knife holder design. It is driven by a high-torque gear drive which, in comparison to a direct drive, also handles tougher input materials well. The large material hopper and the powerful horizontal pusher allow the processing of voluminous as well as heavier parts. The lower system segment consists of a 3-blade granulator rotor based on the GSC Series. The shredder and granulator are matched to work together ideally and in conjunction with an advanced control system ensuring smooth reliable operation.
The ZCS Shredder Granulator Combination system is ideal for:
Concave Rotor Knife
V-cut Rotor Technology
Guided Drawer-type Ram
| ZCS Series | ZCS 600 | ZCS 1000 | ZCS 1400 | |
|---|---|---|---|---|
| lbs/hr | ||||
| Feed Opening | mm x mm | 570 x 490 | 1500 x 600 | 1880 x 1000 |
| Rotor Width | mm | 570 | 1000 | 1400 |
| Rotor Diameter (Shredder) | mm | 310 | 400 | 400 |
| Drive Capacity (Shredder) | kW | 11 | 30 | 45 |
| Hydraulic Drive Capacity (Shredder) | kW | 0.75 | 3.75 | 3.75 |
| Rotor Knives (Shredder) | rows | 26 | 27 | 34 |
| Stator Knives (Shredder) | rows | 1 | 1 | 1 |
| Screen Size | mm | ≥6 | ≥6 | ≥6 |
| Rotor Diameter (Granulator) | mm | 300 | 300 | 350 |
| Motor Capacity (Granulator) | kW | 7.5 | 15 | 22 |
| Rotor Knives (Granulator) | rows | 3 | 3 | 3 |
| Stator Knives (Granulator) | rows | 2 | 2 | 2 |
| Effective Working Area | mm x mm | 250 x 300 | 250 x 450 | 250 x 600 |
| Weight (approx.) | kg | 2060 | 5470 | 8210 |
| Dimensions | ||||
| A | mm | 1960 | 3348 | 4250 |
| B | mm | 2370 | 2750 | 3410 |
| C | mm | 1840 | 2080 | 2355 |
| D | mm | 570 | 1538 | 1880 |
| E | mm | 490 | 600 | 1000 |
| F | mm | 1550-2540 | 1900 | 2550 |
The ZCS is a compact, space-saving plastics recycling system that combines a shredder and granulator in a single unit for efficient size reduction of plastic production waste.
It is designed for in-house recycling of plastic production waste from blowmolding and injection molding, including large volume parts, flush, purging, and thicker materials.
The shredder and granulator are matched and controlled through an advanced control system, while the high-torque gear drive and powerful horizontal pusher allow reliable processing of tough and voluminous materials.
The ZCS Shredder Granulator Combination is engineered with a compact, space-saving design that combines both shredding and granulating functions in a single unit. This eliminates the need for multiple machines and conveyor systems, significantly reducing the overall footprint in your production area.
You can easily request a quote for the Combined Shredder Granulator by filling out the contact form on our product page or reaching out directly to ZERMA America via phone or email. Our technical team will guide you through the available configurations and help you select the ideal setup for your plastics recycling needs.
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